Waders Power Control | SCADA PLC Automation Pump Houses Street Lights Buildings Factories | IoT Apps Android iOS

Our Core Expertise - SCADA Based PLC Automation

Primary expertise since 1995. We manufacture SCADA RTU Panels, PLC Panels, and custom Desktop/Mobile SCADA software. System Integrator for Siemens, Schneider, Phoenix Contact, Honeywell, AVEVA, Rockwell. Projects for UP Jal Nigam, Irrigation Department, Eldeco, Municipal Corporations.

🏢 1. Pump House Automation - City-Wide SCADA • Client: UP Jal Nigam

What We Control & Monitor per Pump House:

• Pump: ON/OFF, Trip, Auto/Manual, Runtime Hours, Alternation
• VFD Speed Control 0-100% - Pressure based
• Hydraulics: Suction Pressure, Delivery Pressure, Flow Rate m³/hr, Totalized Flow
• Reservoir: Sump/ESR/GSR/OHSR Level - Ultrasonic/Radar, Overflow Alert
• Water Quality: pH, Turbidity, Chlorine, TDS [Optional]
• Electrical: Voltage, Current, kW, kWh, DG ON/OFF & Fuel Level, Panel Door Open
• Valves: Motorized Valve Open/Close, NRV Status

Architecture & Features:

• Multi-Level: Pump House Local HMI + Zonal Control Room + Master Central Control Room + Cloud
• Desktop SCADA + Android/iOS Mobile App - Live View, Start/Stop Pump, Alarm Ack, Trends
• Unmanned Auto Operation: Auto Start on Level, Dry-Run Protection, Auto Pump Alternation
• Communication: 4G Dual SIM Failover + LoRaWAN + OFC + RF, Store & Forward 30k Records
• GIS Map: All Pump Houses Plotted, Color-Coded Fault
• Reports: Daily Pumping Hours, Water Supplied per Zone, Energy per Pump, NRW, Excel/PDF Auto Emailed
• Protocols: Modbus RTU/TCP, OPC UA, IEC 60870-5-104, MQTT

💡 2. Street Light Control & Monitoring System - For Entire Cities • OEM + System Integrator

As OEM - What We Manufacture:

• CCMS RTU Feeder Pillar Panel IP55 Outdoor: 32A/63A, PLC/RTU Logic, Dual SIM 4G + LoRaWAN Gateway 865-867 MHz, Class-1 Energy Meter Modbus, MCB/MCCB, SPD 10kV, 24V UPS 6Hr Battery Backup, Door Sensor, Last-Gasp SMS
• NEMA 7-Pin Node Controller per Pole: 0-10V/DALI Dimming 0-100%, Photocell/Lux Input, Energy Metering V/I/kWh per Pole, Lamp Fail / Driver Fail / Open Circuit Detection, GPS Location, Tilt/Vandalism Alert, Burn Hours
• Own SCADA: Server + GIS Dashboard + Mobile App with QR Scan for Pole ID

As System Integrator & Key Features:

• Integrator: Works with Bajaj, Philips, Havells, Syska, Wipro - Retrofit Existing Manual Pillars in 2 Hours Without Changing Lights
• ICCC Integration: REST API / MQTT / OPC UA to Smart City Integrated Command & Control Center
• GIS-Based Control: Every Feeder + Pole on Map - Green=Normal, Red=Fail, Grey=Offline, Click to ON/OFF/Dim
• Group Control & Dimming Profiles: Main Road 100% to 11pm, 70% to 3am, 50% to Sunrise - 35-45% Energy Saving
• Triple Redundancy: Astronomical Clock + Lux Sensor + Schedule
• Fault Management: Lamp Fail, Driver Fail, Cable Fault, Phase Fail, Panel Door Open/Theft with Exact Pole ID
• Energy Reports: Burning Hours, kWh Saved, CO2 Saving, ROI, Ward-wise Reports
• Complaint Management: Citizen Complaint Auto-Assigned to Nearest Lineman

🏭 3. Building Management Systems • Client: Eldeco Builders + Commercial Towers

Sub-Systems Integrated:

• HVAC: Chillers, Cooling Towers, Primary/Secondary Pumps, AHUs, FCUs, VAV Boxes, VRF/VRV, Boilers
• Electrical & Lighting: LT/HT Panels, DG, UPS, APFC, DALI / 0-10V Lighting, Daylight Harvesting, Occupancy
• Fire & Life Safety: Addressable Fire Alarm Panel, Sprinkler/Hydrant, Gas Suppression, PA & Voice Evacuation
• Security: CCTV/VMS Integration, Intrusion Alarm, Perimeter
• Access Control: RFID, Biometric, Facial, Boom Barriers, Turnstiles, Door Interlocking for Server Rooms / Labs
• Other: Lifts/Escalators, Parking Management, Water Tanks WTP/STP, Fuel Management, Energy Metering

Features & Special:

• 3D/2D Floor Plan Visualization - Live Status Color-Coded Fault
• Intelligent Scheduling: Daily/Weekly/Holiday/Sunrise-Sunset Based ON/OFF
• Energy Management: kW/kWh/PF Logging, Auto Load Shedding, Peak Demand Control, Per Floor/Tenant Reports
• 5-Level Alarm Management: SMS, Email, Voice Call, SCADA Pop-up with Ack Comments
• Predictive Maintenance: Runtime Hours, Filter Choking, Belt Fault Prediction
• Special for Eldeco: Custom HVAC Billing & Invoicing Software per Tenant Based on BTU/Energy Meter - Auto Invoice Generation, Tenant Portal, Payment Tracking
• Protocols: BACnet IP/MSTP, Modbus, OPC UA, KNX, M-Bus, DALI, LonWorks

🌊 4. Canal Monitoring & Dam/Barrage Gate Control • Client: Irrigation Department

Canal Monitoring System:

• Water Depth: Ultrasonic / Radar Level Sensors 0-10m Range
• Water Flow: Doppler Flow Meter, Discharge Calculation
• Real-Time Alarms: Flood Level, Low Flow, Sudden Drop, Sensor Fail
• Communication: 4G/GPRS, LoRaWAN, VSAT for Remote Canals
• Data Logging: 1-Sec Resolution, 2+ Years Historian

Dam & Barrage Gate Control:

• Gate Position Feedback: Absolute Encoder, 0-100% Open
• Hoist Motor Control: Up/Down, Auto/Manual, Overload Protection
• Upstream/Downstream Water Level Interlocking, Auto Gate Operation Logic on Level
• SCADA at Barrage + Central HQ Dashboard at Lucknow via GPRS/4G/VSAT
• Reports: Daily Water Discharge, Gate Operation Audit Trail, Flood History, Excel/PDF Auto Emailed
• Safety: Emergency Auto Open on Flood, Manual Override

🔧 5. PLC & HMI Integration + SCADA Software Platforms + Distributed Automation

Hardware Integration - Brand Agnostic:

• Siemens: S7-1200, S7-1500, ET 200SP, Logo! | Schneider: Modicon M221/M241/M340/M580, PLCNext
• Phoenix Contact: PLCNext Control, Inline I/O | Honeywell: ControlEdge PLC
• Services: Panel Design & Manufacturing [MCC/PCC/PLC/RTU], PLC Programming [Ladder/FBD/SCL], HMI 7" to 21" [Siemens KTP, Schneider Harmony, Weintek], Retrofitting Old PLC to New Without Shutdown, FAT/SAT, Training
• Protocols: Modbus RTU/TCP, BACnet IP/MSTP, OPC UA/DA, PROFINET, PROFIBUS, EtherNet/IP, MQTT, IEC 60870-5-104, DNP3, M-Bus, KNX, DALI, LonWorks

Software & Distributed:

• Custom SCADA [Our Own]: Low Cost, License-Free Tag Model, Hindi/English UI, Web PWA + Android/iOS Mobile App, Custom Report Builder, WhatsApp/Telegram Alarms, Tally/SAP Integration, Lifetime Source Ownership
• COTS Integration: AVEVA System Platform / Wonderware InTouch Historian, Rockwell FactoryTalk View SE/ME, Siemens WinCC Unified, Schneider EcoStruxure Geo SCADA - Licensing + Development
• Distributed Automation: Solar Power Plants, STP/ETP, Cold Storages, Warehouses, Factories, Oil & Gas Skids - Edge Computing with PID, Cloud & On-Premise Historian, GIS Map, Zero-Touch QR Provisioning, AI Anomaly Alerts
• Common Specs: Redundant Servers, 128-bit TLS/SSL, VPN, RBAC, Audit Trail, UPS-Backed RTU, -10 to 60°C, 500 to 50,000+ I/O, <500ms Alarm Scan

Powering Smarter Control Systems

Our Core Expertise - SCADA Based PLC Automation

Our Trusted Legacy Products (Secondary - Designed for Indian Power Conditions)

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